3A Prototype invests a huge amount of money to inspection equipment and inspectors training. We have set up a quality control system and ensure every part is inspected and approved to release by inspection department prior to shipment. The basic goal of our quality control is to ensure our products and service can meet specific requirements from customers and ensure our production can be dependable, satisfactory and consistent.
Our major inspection Equipment
|Inspection Equipment||CMM||2D measurement explorer||Height Gauge||internal micrometer(12mm to 100mm internal holes)||Microscope|
|Brand/Code||660LBS AND CROMA-C||VIEMAX C4.3.2 and VMS-3020||SPIRIT 600)||Mitutoyo||/|
How Does 3A Prototype Do the Quality Control?
We will do the FA inspection and rolling inspection, for high volume production, we do CPK analysis.
Detail Inspection include:
Parts critical dimensions will be checked according to 2D or customers special tolerance or our standard ISO2768 tolerance
We will check the surfaces to see if any defect on the surface and also compare the parts to 3D file to see if any feature is missing.
Small Features Check:
We will use microscope to check internal very small features and burrs.
Color Match Check:
Parts color will be checked according to customer’s sample, RAL or Pantone book.
Threads and Holes Test:
We have a few sets of threads and pin gauges to test the holes and threads. Our pin gauge tolerance can be +/-0.001mm.
For some parts, they have assembly relationship, we will do the assembly test and provide customer’s feedback.